Production Volume Variance: Definition, Formula, Example

This variance is reviewed as part of the cost accounting reporting package at the end of a given period. This is said to be an unfavorable variance because it indicates that the budgeted total fixed overhead cost isn’t fully utilized by the actual number of units produced. The production volume variance is a statistic that businesses use to compare actual and budgeted overhead https://business-accounting.net/ costs that are related to the production process. Calculating your production volume variance can help you figure out if you’re able to produce a product in enough quantities. It focuses mainly on overhead costs per unit instead of your total production costs. Because they are fixed within a certain range of activity, these overhead costs are fairly easy to predict.

This critical process enables businesses to pinpoint where and why discrepancies occur, empowering them to optimize operations, control costs, and make informed decisions. As markets and prices fluctuate, the ability to analyze financial performance is indispensable. However, if a company is experiencing rapid changes in its production systems, it may need to revise its overhead allocation rate more frequently, say monthly. But instead of producing 11,000 units for the period, the business was only able to produce 8,800 units. In Accounting from California State University East Bay and an MBA from John F. Kennedy University School of Business. The logic behind rate variance analysis is simple and requires no special calculations, as we saw above.

The expectation is that 3,000 units will be produced during a time period of two months. However, the actual number of units produced is only 2,000, resulting in a total of $50,000 fixed overhead costs. Because fixed overhead costs are not typically driven by activity, Jerry’s cannot attribute any part of this variance to the efficient (or inefficient) use of labor. Instead, Jerry’s must review the detail of actual and budgeted costs to determine why the favorable variance occurred. For example, factory rent, supervisor salaries, or factory insurance may have been lower than anticipated. Further investigation of detailed costs is necessary to determine the exact cause of the fixed overhead spending variance.

  1. As the chart below shows, of the total -$6.7M COGS variance, the total volume impact is -$3.8M.
  2. It’s very likely that the impact of a COGS variance is driven by all three components.
  3. It measures multiple variables and combines them to create a clear picture of the business and know if there are favorable and unfavorable variances.
  4. The idea is to obtain data about the business’s processes and see if your expectations are met.

However, like any financial tool, variance analysis is as good as the data it’s built on. Therefore, you should use accurate financial records and implement robust budgeting processes. Ask yourself if you want to identify budget, volume, costs, fixed overhead, etc. Compare your expenses and fixed costs with the actual costs to get the differences in your business. Figure 10.14 summarizes the similarities and differences between
variable and fixed overhead variances. Notice that the efficiency
variance is not applicable to the fixed overhead variance
analysis.

This results in a lower overhead cost per unit, and ultimately, a lower production cost per unit. However, if you produce 10 units, the overhead cost per unit will go down to $500. If you only produce 1 unit of product, the overhead cost per unit will be $5,000.

Manufacturer Desk Company

These rate changes have a direct impact on overall costs and will create a Rate Variance. During any financial review, variances against plan are always items of intense discussion and require in-depth analysis. Any accounting or finance professional will tell you that the window of time to unearth the cause of variances is critical. And, of course, this analysis usually occurs during the month-end close process, when things are most hectic. However, if you’re new to the idea of collecting sales data and sales forecasts, then we recommend starting there and building that into a strong foundation first.

Find out how GoCardless can help you with ad hoc payments or recurring payments. The graph below (Illustration D.1) also represents the variance impacts of volume, mix and rate by demonstrating a “variance walk” from plan to actual. This is another useful visual tool to present to management to help guide and explain the breakdown of the COGS variance. For example, we might comment on rate analysis based on our above finding that the price on canned corn increased $0.09/can, resulting in a total cost variance of $2.6M or 39% of the overall COGS variance.

With this data, you should be able to hone in on which factors are affecting your sales and take action to address adverse variances or encourage favorable ones. Every volume variance involves the calculation of the difference in unit volumes, multiplied by a standard price or cost. An excessive quantity of production is considered to be a favorable variance, while an unfavorable variance occurs when fewer units are produced than expected.

What is a Variance Analysis? Types, Examples & How to Use it

Fixed overhead capacity variance is the difference between absorbed fixed production overheads attributable to the change in number of manufacturing hours, compared to what was budgeted. Similarly, if the allocated volume is down to the number of machine hours and a company outsources some or all of its production, the budgeted amount of machine hours will be much less than expected. This creates a situation where businesses might think that producing more is always better because it results in lower overhead costs per unit. A favorable volume variance occurs when a business is able to produce more units of a product than the anticipated amount.

How to calculate sales volume variance and why it’s important

Let’s look at the different sales variance formulas and when to use each one. Decide which variance you’ll calculate based on the types mentioned above. However, when Books Galore reviewed its performance at the end of that month, the actual sales were $55,000. FundsNet requires Contributors, Writers and Authors to use Primary Sources to source and cite their work. These Sources include White Papers, Government Information & Data, Original Reporting and Interviews from Industry Experts. Learn more about the standards we follow in producing Accurate, Unbiased and Researched Content in our editorial policy.

That is, the total fixed overhead has been allocated to a greater number of units, resulting in a lower production cost per unit. The fixed overhead production volume variance is favorable
because the company produced and sold more units than
anticipated. The fixed overhead production volume variance is favorable because the company produced and sold more units than anticipated.

Overall, the actual cost of goods sold totals $30.3M and is over plan by $6.7M. Applying our calculation above results in a total rate impact of $2.6M, which is simply the difference in rate x actual units sold. By returning to our example from ABC Canning Co. below (Illustration B.4) and laying out costs for both budget and actual, we see the different rates by product type. Canned corn, for example, was budgeted to cost $0.57/can, while the actual cost was $0.65/can, or a $0.09/can increase. Although it may sound immaterial, when applying these rates against the millions of units sold, we create a large variance that would cause concern for both management and shareholders. Calculating its overhead costs per unit is important for a business because so many of its overhead costs are fixed.

Who is Responsible For Volume Variance?

This would result in a favorable production volume variance of $20,000 ($300,000 budgeted vs. $320,000 assigned; or 2,000 additional standard machine hours of good output X $10 per standard machine hour). Assume that a manufacturer had budgeted $300,000 of fixed manufacturing overhead (supervisors’ compensation, depreciation, etc.) for the upcoming year. During that year, it expects production volume variance formula to have 30,000 production machine hours of good output. Based on this, the manufacturer established a predetermined fixed manufacturing overhead rate of $10 per standard machine hour. If the company actually produces 29,000 standard machine hours of good output, the output (products) will be assigned (or will have absorbed) $290,000 of the fixed manufacturing overhead.

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